Wire Harness & Cable AssemblyBlog & Resources
Expert insights, technical guides, and industry news on wire harness production, cable assembly manufacturing, and electronics solutions.
Latest Articles
Cable Assembly vs Wire Harness: Complete Guide 2025
Understanding the differences between cable assemblies and wire harnesses is crucial for selecting the right solution for your project. This comprehensive guide covers everything you need to know.
Wire Harness Design Guide: 10 Critical Steps for Engineers
Comprehensive guide covering 10 critical steps for designing reliable wire harnesses: electrical requirements, wire gauges, connectors, routing, DFM, insulation, and more.
Cable Selection Guide for Warehouse Robots: 7 Critical Systems
Complete guide to selecting cables for autonomous fulfillment systems. Learn specifications for robotic pick & pack, conveyors, AS/RS, AMR/AGV charging, and industrial networking to avoid costly failures in 24/7 warehouse operations.
Wire Harness RFQ Checklist: 15 Details Manufacturers Need
30% of wire harness RFQs are returned for missing information. This complete checklist covers the 15 critical details manufacturers need to provide accurate quotes and avoid costly project delays.
How to Choose a Wire Harness Manufacturer: 7 Critical Factors
Choosing the wrong wire harness manufacturer can cost you months in delays and thousands in rework. Learn the 7 critical factors that separate reliable partners from costly mistakes.
Top 10 Questions to Ask Wire Harness Suppliers Before Signing
Before you sign that contract, make sure you ask these 10 critical questions. From certifications to capacity planning, protect your project from common supplier pitfalls.
Medical Wire Harness Manufacturing: Complete Compliance Guide
Medical device wire harnesses face the strictest quality requirements in the industry. Learn about ISO 13485, FDA compliance, biocompatibility, and cleanroom manufacturing essentials.
Top 7 Factors When Choosing Medical Wire Harness Manufacturers
Expert guide to selecting medical wire harness manufacturers. Learn the 7 critical factors: ISO 13485 certification, FDA compliance, biocompatibility, traceability, cleanroom standards, and more.
OEM vs ODM Wire Harness: Which Manufacturing Model Fits Your Needs?
Should you provide your own designs or leverage manufacturer expertise? Comprehensive comparison of OEM and ODM models for wire harness production.
China vs Mexico Wire Harness Sourcing: Complete Cost & Risk Comparison
The great nearshoring debate: should you source wire harnesses from China or Mexico? Data-driven comparison of costs, lead times, quality, and supply chain risks.
Wire Harness Quality Testing: 8 Essential Methods Every Engineer Should Know
From visual inspection to hipot testing, master the 8 critical quality testing methods that ensure wire harness reliability. Includes pass/fail criteria and common defect patterns.
Top 5 Wire Harness Certifications: What Each One Actually Means
ISO 9001, IATF 16949, UL, IPC/WHMA-A-620, ISO 13485—which certifications matter for your project? Practical guide to wire harness industry certifications.
Automotive vs Industrial Wire Harness: Key Differences & Requirements
Same wires, very different worlds. Comprehensive comparison of automotive and industrial wire harness requirements—certifications, materials, testing, and cost factors.
Custom Cable Assembly Process: From Concept to Delivery in 8 Steps
Your roadmap for getting custom wire harnesses manufactured successfully. Learn the 8 essential steps from requirements gathering to final delivery.
Power Cable Assembly Guide: Types, Ratings & Industrial Applications
Complete guide to power cable assemblies covering voltage ratings, insulation types (PVC vs XLPE), connector standards (IEC, NEMA), ampacity calculations, and industrial applications.
Coaxial Cable Assembly: Custom vs Off-the-Shelf Solutions
Expert guide comparing custom vs off-the-shelf coaxial cable assemblies. RG58, RG59, RG6 specifications, connector types (BNC, SMA, N-Type), impedance matching, and selection criteria.
RF Cable Assembly Manufacturers: 6 Critical Selection Criteria
Expert guide to selecting RF cable assembly manufacturers. Learn the 6 critical criteria: frequency capabilities, VSWR testing, MIL-SPEC certifications, customization options, and industry experience.
Top 10 Wiring Harness Materials: Selection Guide for Engineers
Complete guide to wiring harness materials covering conductors (copper vs aluminum), insulation types (PVC, XLPE, PTFE), connector housings, terminals, shielding, and jacketing options.
Cable Assembly Design: 8 Best Practices from Concept to Production
Complete guide to cable assembly design best practices covering DFM principles, 3D CAD routing, material selection, prototyping, documentation, and manufacturer collaboration.
Chinese vs International Wire Color Codes: Complete Comparison Guide
Complete comparison of Chinese GB wire color codes vs IEC, NEC, and JIS standards. Covers AC/DC systems, single-phase, three-phase wiring, and safety requirements for global manufacturing.