Advanced Equipment
State-of-the-art automated production lines and precision testing equipment.
- Automated wire cutting & stripping
- Robotic assembly systems
- Laser wire marking
- Ultrasonic welding
Capabilities
Manufacturing Capabilities & Quality Control
Advanced manufacturing processes, rigorous quality control and China-HQ-certified systems delivering excellence in every build-to-print wire harness — from DFM review through crimping, assembly, 100% electrical test and traceable inspection records.
Since 20178+ Yrs
On-Time DeliveryHigh
Prototype → MassHigh Vol
Sample Lead Time5–15D
Application Context
End-to-End Manufacturing & Engineering Capabilities
A wire harness is a manufactured assembly of conductors, terminations and protective materials built for a defined routing path. Strong production capability is disciplined process control, validated crimping, documented quality systems and traceable inspection records — not equipment counts alone.
For pilot or service batches that need the same controls at smaller quantities, review our low-volume wire harness manufacturing workflow.
Applications
Advanced Manufacturing Capabilities
Cutting-edge technology, global infrastructure and expert teams delivering superior results.
Global Facilities
2 manufacturing facilities in China and the Philippines with 4,500+ SQM production space.
- China (Shijiazhuang HQ)
- Philippines (Cavite)
Expert Team
Experienced engineers and skilled technicians with deep industry knowledge.
- Build-to-print DFM reviewers
- Skilled production team
- China-HQ certifications
- Multilingual support
Production Capacity
Scalable manufacturing from prototypes to high-volume production runs.
- Prototype and pilot quantities quoted per program
- High-volume production available per program
- Capacity scheduled to program demand
- Turnaround confirmed after RFQ review
Engineering Challenges
What we review before quoting
Drawings & BOM Review
Drawings, BOM structure, connector families, branch lengths and test scope are reviewed before we release price and lead time.
Connector Sourcing
Molex, M12, Deutsch, TE Connectivity, JST, Amphenol and more — availability and alternates checked for cost and lead-time risk.
Waterproof Options
IP67/IP68 builds via overmolding, potting, adhesive heat shrink, sealed splices and IP-rated circular connectors.
Test Coverage & Traceability
Crimp height, pull force, continuity, hi-pot, AOI/visual checks, labels and lot records — 100% test with documented traceability.
Technical Capabilities
Manufacturing capabilities buyers verify before an RFQ
Capability-search traffic needs proof that the factory can quote and build the actual harness: connector sourcing, MOQ, sample timing, IATF and IPC-620 evidence, waterproof options, crimp controls, test coverage and production capacity.
Core ProcessCut · Strip · Crimp · Solder · Overmold
MOQPrototype Builds
Quote Review12 Hours
Sample Lead Time5–15 Days
WaterproofIP67 / IP68
Production CapacityPrototype to high volume
Manufacturing Process
5-Step Manufacturing Process
01DFM & Engineering Review
02Material Preparation
03Assembly & Crimping
04Testing & Validation
05Final Assembly & Packaging
Quality & Testing
Multi-Stage Quality Control System
Comprehensive quality assurance at every production stage, from incoming inspection to final testing — with 100% electrical and visual inspection, statistical process control, and AI-driven vision inspection before shipment.
Incoming InspectionIn-Process SPCCrimp-Height CheckPull-Force TestContinuity TestHi-Pot DielectricAOI / VisionAI VisionLot Traceability
Why WHP
Why Choose Wire Harness Production?
Your trusted partner for high-quality wire harness manufacturing with proven excellence and reliability.
Manufacturing Since 2017
Since 2017, we have supported build-to-print wire harness programs for customers across automotive, medical, industrial and robotics sectors.
100% Quality Guarantee
Every single wire harness undergoes comprehensive electrical and visual testing. We stand behind our products with full quality assurance and consistent on-time delivery.
Dedicated Wire Harness Brand
WHP is the WellPCB / OurPCB Group brand focused on build-to-print wire harness and cable assembly manufacturing.
Competitive Pricing
Direct factory pricing with no middlemen. Benefit from our economies of scale and efficient production processes (competitive factory-direct pricing).
Technical Support
Build-to-print DFM review covers manufacturability, customer-specified materials and test plans during published business hours.
Fast Turnaround
Rapid prototyping (3-5 days) and production (5-15 days). Our streamlined processes ensure you get products when you need them (5-15 day production lead time).
Certifications & Quality Standards
An ISO 9001 certified quality system adhering to international quality and safety standards.
ISO 9001Quality System
IATF 16949Automotive QMS
IPC/WHMA-A-620Class 2/3 Workmanship
FAQ
Frequently Asked Questions
What does a capable wire harness supplier review before quotation?
A capable supplier reviews drawings, BOM structure, connector families, branch lengths, test scope, and the production environment before releasing price and lead time.
Why do quality certifications matter?
They create a documented framework for process control, traceability, corrective action, and customer approval across prototype and production phases.
How is crimp quality controlled?
Crimp quality is controlled through tooling setup, crimp-height checks, pull-force testing, visual criteria, and periodic verification during production.
Can you support both prototypes and recurring production?
Yes. The same manufacturing controls can be scaled from engineering samples to pilot builds and scheduled releases when specifications are stable.
What records should buyers expect?
Buyers typically expect inspection plans, first-article records, test results, traceability data, and corrective-action feedback when nonconformances appear.
OEM Program Entry
Ready to Experience Our Manufacturing Excellence?
Send drawings, BOM, connector callouts, quantity and required certifications. Engineering returns MOQ, lead time, DFM and test-plan feedback within 12 hours — reviewing IATF, IPC-620, waterproof, crimp and capacity details before quoting.
We will review
- 01Manufacturability Review
- 02Component Availability
- 03Cost Drivers
- 04Validation Requirements
Related Capabilities
Related cable solutions
Custom cable assembly and manufacturing services that pair with these capabilities.
Process Detail
From design to delivery
From design to delivery, our streamlined process ensures precision, quality and efficiency at every stage.
01 · DFM & Engineering Review
Our engineers review customer-controlled drawings, BOMs, materials and test plans before build-to-print production.
- Build-to-print drawing review
- DFM (Design for Manufacturing) analysis
- Prototype development
- Material and test-plan review
02 · Material Preparation
Automated wire cutting and stripping systems ensure precise dimensions and consistent quality for every component.
- Automated wire cutting machines
- Laser wire marking
- Component kitting
- Incoming quality inspection
03 · Assembly & Crimping
Our automated and semi-automated crimping stations deliver consistent, high-quality terminal connections.
- Applicator-based crimping
- Pull force testing
- Visual inspection stations
- Barcode tracking system
04 · Testing & Validation
100% electrical testing and comprehensive quality checks ensure every harness meets specifications.
- Continuity & hi-pot testing
- Resistance measurement
- Insulation testing
- Functional testing
05 · Final Assembly & Packaging
Final assembly operations including overmolding, heat shrink application, and protective packaging.
- Overmolding services
- Cable bundling & taping
- Custom packaging solutions
- Traceability labeling
Quality Control Stages
Comprehensive quality assurance at every stage
From incoming inspection to final testing — statistical process control and AI-driven inspection throughout.
Incoming Inspection
All raw materials and components are inspected upon arrival to verify specifications and quality.
- Wire gauge verification
- Connector damage inspection
- Terminal spacing checks
- Material certification review
In-Process Controls
Continuous quality monitoring throughout production with statistical process control.
- Cut length verification
- Strip length measurement
- Crimp height inspection
- Pull force testing
Final Testing
100% electrical and visual inspection of finished assemblies before shipment.
- Continuity testing
- Hi-pot dielectric testing
- Resistance measurement
- Visual workmanship inspection
Advanced Technologies
AI-driven inspection and automated testing systems for enhanced quality assurance.
- AI-driven vision inspection
- Real-time monitoring & analytics
- Automated optical inspection (AOI)
- Traceability systems
Certifications
Certifications & Quality Standards
An ISO 9001 certified quality system adhering to international quality and safety standards.
ISO 9001:2015
Quality Management System
Company-wide quality processes and continuous improvement
IATF 16949:2016
Automotive Quality Management
Automotive industry-specific quality requirements
IPC/WHMA-A-620
Cable & Wire Harness Standards
Requirements and acceptance criteria for cable assemblies
ISO 13485:2016
Medical Device Quality System
Quality management for medical device manufacturing
UL-Recognized Materials
Build-To Where Required
UL-recognized wire and components applied per program requirements
RoHS & REACH
Environmental Compliance
Restriction of hazardous substances
| Standard | Focus | Buyer Value |
|---|---|---|
| ISO 9001:2015 | General quality management | Supports documented process control and corrective action |
| IATF 16949:2016 | Automotive quality planning | Adds automotive traceability and defect prevention discipline |
| IPC/WHMA-A-620 | Cable and harness workmanship | Defines acceptance criteria for assembly workmanship |
Download original certificates (PDF)
Equipment
State-of-the-Art Equipment Gallery
Advanced machinery and testing equipment ensuring precision and quality in every wire harness.
Fully Automatic Terminal Crimping Machine
Semi-Automatic Terminal Crimping Machine
Precision Cutting & Stripping Equipment
Vision Inspection System
Comprehensive Testing Equipment
Cable Braiding Machine
Conveyor Heat Shrink Oven
Semi-Automatic Soldering Machine
Quality Control Laboratory
Workflow
End-to-End Manufacturing Workflow
Seamlessly integrated processes from initial consultation to final delivery.
01📧 Inquiry
02💰 Quote
03✏️ DFM Review
04🔬 Sample
05🏭 Production
06✅ Testing
07🚚 Delivery
References
Authoritative References
Useful background on the standards and workmanship language used in supplier review.