Hebei Cloom: ISO 9001 · IATF 16949 | Cavite: PEZA

Engineered Interconnect Systems for OEM Manufacturing Programs

We support OEM teams from design-for-manufacturing (DFM) and component review to prototype validation, cost engineering, documented quality, and scalable production across China and the Philippines. We build to your drawing — we are not a product-design consultancy.

No final drawings yet? Send a rough requirement, BOM, photo, or early-stage specification.

Complex OEM wire harness assembly with connectors, shielding and terminals
DFMReviewed
Agreed scopeElectrical Test
LotTraceable
CN + PHProduction
QualityhighFPY
Lead Time7–10DPrototype
Complexity240+Conductors
SupplyCN / PHNetwork

Built for OEM engineering, procurement, and quality teams that need documented manufacturing confidence.

ISO 9001 — Hebei Cloom IATF 16949 — Hebei Cloom NDA Ready Test Records Lot Traceability

OEM Program Entry

Start an OEM Harness Program Review

Send drawings, BOM, photos, or early-stage requirements. Our engineering team will review manufacturability, sourcing risks, cost drivers, and validation requirements before production.

We will review

  • 01DFM & Manufacturability
  • 02Component Availability
  • 03Cost Drivers
  • 04Validation Requirements

Interconnect Platforms

Interconnect Platforms for Demanding OEM Applications

Each platform is engineered around its application context, engineering challenges, typical harness assemblies, and quality requirements.

Automotive & EV wire harness

Automotive & EV Systems

Application Need
Power distribution, signal transmission, sensor connectivity.
Quality Requirement
IATF-driven process control and full test records.
View platform
Medical device cable assembly

Medical & Diagnostic Equipment

Engineering Challenge
Miniaturization, clean assembly, stable signal integrity.
Typical Assemblies
Diagnostic cables, device assemblies, internal harnesses.
View platform
Industrial automation cable assembly

Industrial Automation

Application Need
Control, power, instrumentation and communication wiring.
Quality Requirement
Durable construction and documented electrical tests.
View platform
Robotics and motion system wire harness

Robotics & Motion Systems

Engineering Challenge
Dynamic movement, flex cycles, torsion, routing constraints.
Typical Assemblies
Servo harnesses, encoder cables, robot arm wiring.
View platform

Cost Engineering

Cost Engineering Before Cost Pressure

We help OEM teams understand the real cost drivers behind wire, terminals, connectors, tooling, labor, testing, and packaging — before production decisions lock in unnecessary cost.

01

Material Optimization

Reduce cost without weakening reliability.

02

Connector Alternative Review

Compare options for cost, lead time, and performance.

03

Process Simplification

Lower labor and improve assembly efficiency.

04

Validation & Testing Alignment

Right test plan for the right quality level.

Manufacturing Intelligence

Manufacturing Intelligence for Complex Harness Builds

Wire RangeAWG 28–0000Complexity240+ ConductorsDielectricHi-Pot 5000V AC (3rd-party)CrimpPull Force RecordsProcessAutomated CrimpingControlWork Instructions
Automated wire harness assembly lineCrimp Height ControlPull Force RecordElectrical TestVisual Inspection

Quality & Traceability

Quality Documentation Built for OEM Audit Readiness

From incoming material approval to process control, electrical testing, final inspection, and lot traceability, every production stage can be documented for review.

Material ApprovalProcess ControlCrimping RecordElectrical TestingFinal InspectionCorrective Action

Lot Traceability Label

LOT:       WHP-2026-0711-A03
Wire:      UL1007 22AWG
Terminal:  TE-XXXX
Operator:  QC-12
Test:      PASS
Date:      2026-07-11

Electrical Test Record

ContinuityPASS
Insertion LossPASS
InsulationPASS
ResistancePASS

FAI / Inspection Report

APPROVED

Dimensional, visual, and process inspection records prepared for OEM review.

Regional Supply Network

Regional Supply Network for OEM Manufacturing Flexibility

China supports engineering, sourcing, sampling, and flexible production. The Philippines facility supports scalable assembly and regional diversification for OEM programs.

China wire harness manufacturing facility

China Facility

Engineering Hub

Engineering · Sourcing · Sampling · Flexible Production

Xudong Philippines wire harness factory in Cavite

Philippines Facility

Scalable Assembly

Scalable Assembly · Export Production · Supply Chain Diversification

XUDONG PHILIPPINES INC. — PEZA Registration No. 2026-00008-PEZA-EX-C27-1.

DFM ReviewPrototypePilot RunProductionTestingExport

Buyer FAQ

Wire Harness Buyer FAQ: Samples, Testing, Certificates, UL Wire

Questions OEM buyers put to our harness sales team before a first order, with the answers the team gives as general practice.

Source: the sales knowledge base of our harness sales team (shared with our sister cable assembly site), built from 17,224 filtered customer enquiry and sales reply records with 1,566 customers (distinct company email domains or individual addresses), November 2018 to 14 September 2026, counted November 2026. The answers use only points the team gives as general practice and leave out one-off cases, quotes, prices and lead times.

Can you build a sample before the bulk order?

Yes. Before mass production we build a sample and send it to you for approval. A sample run is usually 1–3 pieces, so you can test fit and function before releasing the batch order.

The sample matches the final production harness, so what you approve is what you receive in volume.

Sample cost depends on how complex the drawing is, and sample shipping is charged by the estimated weight and packed size.

Are harnesses tested before shipment, and which tests are done?

Following the standard, we generally run three checks: visual inspection (terminal crimp condition and the overall appearance of the assembly), pull test, and continuity test.

Harness production and inspection follow IPC/WHMA-A-620. Our cable testers check resistance, continuity, insulation, open circuits and shorts. We can send our inspection and laboratory equipment list on request.

If you need tests beyond these, tell us the test and pass criteria before production so they can be discussed and agreed in advance.

Which quality certifications do you hold, and can you send copies?

Hebei Cloom (Luquan, Shijiazhuang), the group’s harness manufacturing company, holds ISO 9001:2015, IATF 16949 and ISO 13485:2016 certificates. When a customer asks, the sales team sends copies of the certificates for supplier documentation.

The certificates are issued to the Hebei Cloom plant in China.

Can you use UL-certified wire in the harness?

Yes. We can build with UL-certified wire and cable styles, for example the UL2464 AWM style, and send the datasheet of the wire we plan to use. If you need a UL-certified cable made to a custom construction, that is possible with an additional customization cost.

The UL marking belongs to the wire or cable itself. It is not a UL listing of the finished harness. Put the UL style, gauge and voltage rating you need on the drawing or BOM so we quote the right material.

Will you build with the wire brand and connectors on our drawing?

For wire, yes. When your drawing specifies a wire brand and type, for example because of a certification requirement, we follow the specified original brand and type strictly.

For connectors, we can build cable assemblies with JST connectors on request. Whether another connector brand can be used is confirmed per enquiry, so list the manufacturer part numbers in your BOM.

Case Proof

Proof of Manufacturing Problem-Solving

View more cases
Automotive harness cost-down case

Automotive Harness Cost-Down

Problem: High material cost and complex routing.

Action: DFM review and connector alternative validation.

Result: Lower unit cost and easier assembly.

Medical cable assembly case

Medical Cable Assembly

Problem: Miniaturization and reliability requirements.

Action: Component selection and process control.

Result: Repeatable production and audit readiness.

Industrial robot harness case

Industrial Robot Harness

Problem: High-flex motion fatigue risk.

Action: Routing, shielding, and process improvement.

Result: Improved durability and stable production.

Ready to Review Your Next OEM Harness Program?

Share drawings, BOM, photos, or early-stage requirements. We'll help identify feasibility risks, cost drivers, and production requirements before manufacturing starts.