Wire Harness & Cable Assembly
End-to-end wire harness and cable assembly manufacturing from prototype to mass production — IATF 16949 and IPC/WHMA-A-620 Class 2/3 workmanship, Molex / JST / TE / Deutsch connector sourcing, IP65/IP67/IP68 waterproof options and 100% electrical test.
Application Context
End-to-end manufacturing solutions from prototype to mass production. For pilot and service batches, our low-volume wire harness manufacturing workflow keeps BOM review, material sourcing and test records controlled before full release. built for OEM programs across automotive, medical, industrial and robotics.
Broad wire harness and cable assembly RFQs usually need the same core answers: prototype and low-volume builds, IATF 16949 and IPC-620 quality evidence, Molex / M12 / Deutsch connector sourcing, waterproof options, MOQ, sample timing and production capacity. This page lays out each of these so your sourcing team can scope a quote quickly.
Applications
From automotive and EV to medical, industrial automation and robotics — sealed, tested, custom assemblies for demanding OEM programs.
Sealed engine, body, chassis and EV high-voltage harnesses built for heat, vibration and fluid exposure with automotive-grade wire and connectors.
Control-panel, machine and sensor cable assemblies with shielding and rugged connectors for factory-automation equipment.
Medical-grade cable assemblies with full material traceability and clean workmanship for diagnostic and equipment programs.
High-flex cable assemblies engineered to survive millions of bend cycles on robot arms and moving axes, with reinforced strain relief.
Explore every sector on our industries we serve page, or browse the full custom cable assembly catalog.
Engineering Challenges
Approved-brand review across Molex, JST, TE, Amphenol, Hirose, Phoenix and Wago, with cost and lead-time alternatives evaluated before release.
Gauge (18–32 AWG), insulation (PVC, Teflon, silicone, TPE, TPU) and temperature class (-40°C to +125°C) matched to the operating application.
Waterproof class (IP65 / IP67 / IP68), overmolding, shielding and strain relief planned for the environment the harness will live in.
Continuity, hi-pot, insulation-resistance and pull-force testing with FAI / COC records planned to the right quality level for the program.
Technical Capabilities
IATF 16949 and IPC/WHMA-A-620 manufacturing across wire, connector, sealing and test capabilities. The full category-by-category breakdown is below.
Manufacturing Process
Quality & Testing
Every product runs through incoming material inspection, in-process control, electrical testing, dimensional and visual (AOI) inspection, and final function test before shipment — with high first-pass yield and complete lot traceability.
Why WHP
Certified quality, 100% testing and guarantees that de-risk your program.
Manufactured to IATF 16949 process discipline and IPC/WHMA-A-620 Class 2/3 workmanship under our ISO 9001 quality system.
Every assembly gets continuity, hi-pot and pull-force verification, with high first-pass yield.
Consistent on-time delivery backed by an on-time guarantee — a late delivery earns a 5% discount on your next order.
Comprehensive 12-month warranty coverage with technical support for the lifetime of your product.
Manufactured under an ISO 9001:2015 quality system to IATF 16949:2016 and IPC/WHMA-A-620 workmanship, with UL / CE / RoHS / REACH compliance available.
FAQ
OEM Program Entry
Send your drawings, BOM, or sample details and our engineering team will return a manufacturable quote with lead time and test recommendations.
Related Capabilities
Custom cable assembly and harness services that pair with your program.
Assemblies
A single interconnect partner for automotive, industrial, medical and robotics programs.
Detailed Specifications
Complete wire, connector, standards, manufacturing and special-feature capabilities.
Quality Performance
Measured results from an IATF 16949 quality system with 100% electrical testing.
Advanced Testing Equipment
Production Capabilities
From prototype quantities to high-volume production programs.
All products tested before shipment. Defective items replaced free of charge.
Consistent on-time delivery. Late delivery? Get 5% discount on your next order.
Comprehensive warranty coverage. Technical support for the lifetime of your product.
Facilities
World-class facilities equipped with advanced automation and testing equipment.
Global Network
Established: 2017
Established: 2021
Equipment
Industry-leading machinery from top global brands, avg. age under 5 years.
Brands: Komax, Schleuniger
Brands: Kodera, Carpenter
Brands: Cirris, Cablematic
Brands: Branson
Brands: Engel, Arburg
Brands: Keyence
Inside the Factory
A virtual tour of our wire harness production facilities and precision manufacturing processes.
Customer Success
Serving manufacturers across multiple industries with real, measurable results.
* Client names confidential due to NDA. References available upon request.
Leading European Auto Manufacturer · Germany
Challenge: Required a harness built with UL-recognized materials and IP67 waterproofing for EV battery systems. Needed to meet strict automotive standards with zero-defect tolerance.
Solution: Designed custom 32AWG multi-conductor harness with overmolded connectors. Implemented automated testing across the full production run.
“Outstanding quality and engineering support. They helped us optimize the design and reduce costs significantly.”
— Klaus M., Senior Procurement Manager
US-Based Medical Equipment Company · United States
Challenge: Needed biocompatible materials, UL60601 certification, and stringent traceability for medical-grade cable assemblies.
Solution: Developed custom medical-grade cables with complete material traceability. Established dedicated clean room assembly area with IPC-A-620 Class 3 standards.
“The attention to detail and documentation is exactly what we need for FDA compliance. Highly reliable partner.”
— Dr. Sarah Johnson, VP of Operations
Japanese Robotics Manufacturer · Japan
Challenge: Required high-flex cables that can withstand 5 million+ bend cycles for industrial robot arms. Needed quick turnaround for prototypes.
Solution: Engineered custom high-flex cables with reinforced strain relief. Provided 48-hour prototype service and iterative design support.
“Exceptional engineering capability. They solved our flex-life problem that three other suppliers could not.”
— Takashi Y., Chief Engineer
Certifications
International certifications demonstrating our commitment to excellence.
Quality Management System
Automotive Quality Standard
RFQ Depth
The core answers most wire harness and cable assembly RFQs need, in one place.
| Item | Answer | Detail |
| Service scope | Wire harness & cable assembly services | Prototype, pilot, low-volume, and production programs for OEM equipment. |
| MOQ | 10-50 pcs typical | Prototype and service quantities supported before production release. |
| Sample lead time | 5-7 days | Applies to common wire, terminal, connector, and test fixture requirements. |
| Production capacity | Prototype to high volume | Scales through automated cutting, crimping, harness board assembly, and 100% test. |
| Waterproof builds | IP67/IP68 options | Overmolded, adhesive heat-shrink, potted, or sealed connector constructions. |
| Quality evidence | FAI, COC, test records | Continuity, hi-pot, pull-force, visual workmanship, and traceability documentation. |
Connector Sourcing
Standards & Quality Evidence
Talk to Engineering
Prefer a call or chat? Reach the sales and engineering team directly.
