Cable Assembly

Custom FAKRA Cable Assembly Manufacturing Services

FAKRA programs fail when buyers approve only the connector code and cable length. We review color coding, impedance, mating interface, sealing level, route packaging, and test scope before quote so your approved build survives DV, vehicle installation, and recurring production.

FAKRA automotive RF coaxial cable assembly with color-coded connectors
Controlled Impedance50 Ohm
Sample Lead Time7-10 Day
Sealed OptionsIP67
Revision ControlOEM

Application Context

What makes a FAKRA cable assembly different

FAKRA is the standardized automotive RF connector interface built on a coaxial cable architecture, using color coding and mechanical keying so each antenna, sensor or module link mates only where it should. A FAKRA assembly only performs when the connector code, keying, 50 ohm coax construction, shield continuity, sealing level and route packaging are all correct for the vehicle integration point — not just the connector code and cable length. That is why we review color coding, impedance, mating interface, sealing level, route packaging and test scope before quote, so the approved build survives DV, vehicle installation and recurring production.

The same discipline carries across our other RF and data interconnects — from SMA connector assemblies and Rosenberger connector assemblies to broader shielded cable assemblies — and pairs directly with full-vehicle programs through our automotive and EV wire harness capability.

Capabilities

FAKRA Cable Assembly Capabilities

Built for procurement teams that need automotive-grade RF assemblies, not generic coax jumpers.

Single and Dual FAKRA Assemblies for Automotive RF Systems

We manufacture custom FAKRA cable assemblies for GPS, GNSS, LTE, 5G, AM/FM, satellite radio, camera, and radar-adjacent vehicle programs where connector coding, retention, and electrical stability matter from prototype through SOP.

  • Single, twin, and breakout formats
  • Vehicle RF and data-adjacent applications
  • Prototype through production support

Coding, Mating, and Packaging Review Before Quote

A FAKRA RFQ is not complete when it only says blue or beige. We review code family, keying, cable type, interface orientation, panel or module fit, and route constraints before quotation so the approved assembly matches the actual vehicle integration point.

  • Color code and keying confirmation
  • Mating-side and packaging review
  • Drawing and BOM gap check

Impedance, Shielding, and Cable Construction Control

FAKRA assemblies are only as stable as the coax architecture behind the connector. We align conductor, dielectric, braid coverage, jacket, and routing assumptions to the target frequency range and installation environment instead of quoting a generic cable that creates field noise or loss.

  • 50 ohm automotive coax review
  • Shield continuity and drain-path control
  • Cable family matched to route risk

Sealing and Vehicle Environment Readiness

Automotive FAKRA cables often run through vibration, temperature cycling, moisture, and service handling. We support sealed connector variants, connector-to-cable strain relief, and packaging controls to reduce intermittent faults after installation.

  • IP-rated sealed options by program
  • Vibration-aware strain relief
  • Harness handling and packout planning

Engineering Challenges

Review risk before production

01

Coding & Keying

Color code family, keying and mating orientation confirmed against the actual vehicle port so a fast quote does not become the wrong assembly at the integration point.

02

Impedance & Signal Integrity

50 ohm coax construction, conductor, dielectric and braid coverage matched to the target frequency range so radar, camera and antenna links stay stable instead of adding field noise or loss.

03

Sealing & Vibration

IP-rated sealed connector variants, connector-to-cable strain relief and packaging controls chosen for temperature cycling, moisture and vibration to reduce intermittent faults after installation.

04

Change Control & Test Scope

Approved BOM, connector coding, work instructions and inspection logic locked after samples, with electrical and RF test scope defined to the right level for prototype, pilot and production.

Technical Capabilities

Technical Scope

Build-to-print FAKRA and automotive RF assemblies with documented cable, connector, impedance, sealing and test review before release.

Connector StandardFAKRA and automotive RF-compatible connector systems by program
Impedance50 ohm controlled coax constructions
Cable TypesRG-class, automotive mini-coax, low-loss and application-specific coax families
Build FormatsSingle-ended, dual-ended, jumper, breakout, and module-to-antenna assemblies
Environment ReviewTemperature, vibration, moisture exposure, route path, and service handling considered before release
Sample Lead TimeTypically 7-10 business days when parts are available
Production Lead TimeCommonly 3-5 weeks after sample approval, depending on connector sourcing and forecast
MOQPrototype-friendly sampling through scheduled production releases
TestingContinuity, pin mapping, shield continuity, retention checks, and program-specific RF verification
DocumentationDFM review, sample record, test report options, COC, and revision-controlled build records
FAKRA cable assembly testing and inspection

Manufacturing Process

A controlled build, drawing to shipment

01Drawing / BOM Review
02Connector Sourcing
03Cutting & Stripping
04Crimping / Assembly
05In-process Inspection
06Electrical Test
07Final Inspection
08Packaging & Export

Quality & Testing

Documentation for OEM review

Every FAKRA assembly gets continuity, pin-mapping, shield-continuity and connector-retention verification with visual inspection, and programs with tighter RF risk can add insertion-loss, return-loss or other application-specific validation — all documented for revision-controlled traceability before it ships.

Continuity TestPin MappingShield ContinuityConnector RetentionVisual InspectionInsertion / Return LossProgram-Specific RF VerificationCOC / Sample RecordRevision-Controlled Build Records

Why WHP

Why Buyers Source FAKRA Assemblies From WellPCB

We reduce procurement risk before the first sample leaves the line.

Problem-Aware RFQ Review

We review code family, mating side, cable path, shielding assumptions, and test scope before quote. That prevents the common failure mode where the quote is fast but the assembly is wrong for the vehicle package.

Commercial Clarity for Procurement

Sample lead time, production lead time, MOQ, and documentation scope are defined early so sourcing teams can compare suppliers on actual program readiness instead of unit price alone.

Automotive Change Control

Once samples are approved, we lock the approved BOM, connector coding, work instructions, and inspection logic so recurring releases do not drift from the validated version.

Testing Matched to Program Risk

Not every FAKRA cable needs the same validation scope. We help define the right level of electrical, mechanical, and reporting control for prototype, pilot, and production stages.

FAKRA standards context

Factory review and release checks map to the references buyers use to compare FAKRA cable programs.

FAKRAAutomotive RF Interface
50 OhmControlled Impedance
IPC/WHMA-A-620Cable Workmanship
ISO 9001Quality System
ISO 9001 Certificate

FAQ

Buyer Questions Before RFQ

What should I send for an accurate FAKRA cable assembly quote?
Send the connector code or mating reference, cable type if known, target length, vehicle application, route constraints, forecast quantity, and validation stage. Drawings, packaging photos, and test requirements shorten review time and reduce quoting assumptions.
Can you support prototype samples before recurring production?
Yes. We support low-volume samples, pilot builds, and scheduled production. The goal is to lock connector coding, cable construction, routing assumptions, and test scope during sampling so recurring releases stay aligned with the approved build.
What testing is typical for FAKRA assemblies?
Continuity, pin-map confirmation where relevant, shield continuity, connector retention, and visual inspection are common starting points. Programs with tighter RF risk can add insertion-loss, return-loss, or other application-specific validation requirements.

OEM Program Entry

Ready to Quote a FAKRA Cable Program?

Send your drawing, connector code, cable specification, target quantity, and validation stage. We will review manufacturability, packaging risk, test scope, sample timing, and production timing before the next procurement step.

We will review

  • 01Design Feasibility
  • 02Component Availability
  • 03Cost Drivers
  • 04Validation Requirements

Related Capabilities

Related cable solutions

Custom cable assembly services that pair with FAKRA automotive RF programs.

Applications

Typical FAKRA Cable Assembly Applications

Commercial vehicle and mobility programs where RF reliability affects launch, diagnostics, and field service cost.

ADAS Cameras, Radar, and Sensor Networks

FAKRA coax assemblies for cameras, radar modules, surround-view systems, and sensor backbones where connector keying, route packaging, and controlled impedance must stay stable through validation and assembly.

Telematics, LTE, 5G, and Connected Vehicle Modules

RF interconnects for TCU, connectivity gateways, and roof or shark-fin antenna modules that need repeatable insertion performance, shield continuity, and clear change control between sample and series supply.

GNSS, GPS, and Navigation Systems

Custom FAKRA cables for navigation antennas, GNSS receivers, and location-sensitive vehicle electronics where low-loss coax selection and connector coding errors directly affect signal performance.

Infotainment, Broadcast, and In-Vehicle Media

Assemblies for AM/FM, DAB, SDARS, and other in-vehicle media links where routing, shielding, and receiving quality all depend on the full assembly, not just the connector shell.

Automotive RF and Vehicle Connectivity

Before you send a FAKRA RFQ

The details that usually block supplier comparison, DV builds, or production approval.

Send This With Your FAKRA RFQ

  • Drawing, BOM, connector code, cable family, or sample photos
  • Vehicle application, route path, length, and sealing expectations
  • Forecast volume, sample quantity, validation stage, and report requirements

What You Get Back

  • DFM and packaging-risk feedback
  • Quoted sample lead time, production lead time, and MOQ
  • Recommended test scope, documentation, and release notes

Review scope

  • Engineering review before quote
  • Sample and production lead-time planning
  • Testing and documentation defined before release

Representative Project

Representative project type (illustrative)

Representative project type we handle, shown for illustration. Not a specific named customer.

automotive · Global · Recent

Scenario: An automotive RFQ for an EV HVAC adapter cable required aggressive cost optimization for a multi-part program.

Challenge: The customer explicitly stated that 'each cent counts' and demanded maximum cost reduction, requiring alternative sub-component sourcing strategies without compromising quality or vehicle standards.

Solution: Proposed a dual-quote strategy featuring the original drawing specifications alongside an alternative sub-component and material optimization plan, leveraging direct partnerships with sub-component manufacturers to cut intermediary costs.

Result: Submitted a compliant and competitive quote with viable cost-saving alternatives, maintaining position in the evaluation for a high-value multi-part program.

  • 8+ part numbers per RFQ
  • Multi-million USD potential program value
  • Alternative material strategy applied

References

Relevant Standards and Reference Bodies

These references help buyers align connector family, coax behavior, and quality-system expectations before supplier approval.