Custom Coaxial Cable Assembly Manufacturing Services
Precision-built RF coaxial cable assemblies from DC to 110 GHz. Expert connector termination, 100% VSWR tested, and delivered with full test certification. From prototypes to high-volume production.
Why Engineers Choose WellPCB for Coaxial Cable Assemblies
When signal integrity determines whether your system meets spec or fails qualification, your coaxial cable assemblies cannot be an afterthought. Every decibel of insertion loss, every point of VSWR, and every degree of phase stability matters — especially at frequencies above 6 GHz where marginal assemblies degrade system performance.
WellPCB manufactures custom coaxial cable assemblies for RF engineers who need repeatable, tested, and documented performance across thousands of units. Our IPC-certified technicians build with cables and connectors from leading manufacturers, and every single assembly ships with verified electrical test data — not sample-based lot testing, but 100% individual verification.
From single prototype assemblies for lab validation to production runs of 50,000+ units per month for telecom infrastructure, we deliver the same quality standard with full material traceability. Our five manufacturing facilities across four countries let you source locally while maintaining consistent specifications globally.
Coaxial Cable Assembly Capabilities
End-to-end RF cable assembly services from design review through production and testing
RF & Microwave Assemblies
Custom coaxial cable assemblies engineered for frequencies from DC to 110 GHz. We build with semi-rigid, semi-flexible, conformable, and flexible coaxial cables to match your performance envelope.
EMI/RFI Shielding Excellence
Multi-layer shielding architectures combining braided copper, foil wrap, and conductive jackets deliver shielding effectiveness exceeding 90 dB for demanding aerospace and medical environments.
Precision Impedance Control
Tight impedance tolerance assemblies at 50 Ohm, 75 Ohm, and 93 Ohm standard values. Custom impedance matching available for specialized test and measurement applications.
Connector Integration
Expert termination of all major RF connector families — SMA, BNC, TNC, N-Type, SMB, MCX, MMCX, QMA, and 7/16 DIN. Solder, crimp, and compression attachment methods with pull-force validation.
Multi-Coax & Bundled Assemblies
Complex multi-coaxial cable harnesses with breakout configurations for antenna systems, phased arrays, and test equipment. Cable routing, labeling, and strain relief per your specifications.
Environmental Qualification
Assemblies tested and qualified for extreme operating conditions including high altitude, temperature cycling (-55 °C to +200 °C), vibration, salt fog, and UV exposure per MIL-STD specifications.
Technical Specifications
Performance parameters for our coaxial cable assembly manufacturing
Our Coaxial Cable Assembly Process
Six steps from your specification to fully tested, certified cable assemblies
Requirements Review & Design
Our RF engineers review your specifications, select the optimal cable and connector combination, and provide a detailed assembly drawing for your approval.
Material Procurement & Verification
We source genuine cables and connectors from authorized distributors. All incoming materials are inspected and verified against manufacturer specifications.
Precision Cable Preparation
Automated cutting to ± 0.5 mm tolerance. Multi-step stripping with controlled dimensions for each cable layer — jacket, shield, dielectric, and center conductor.
Connector Termination
Expert solder or crimp termination by IPC-certified technicians. Each termination is visually inspected under magnification and pull-force tested to manufacturer specifications.
Electrical Testing & Certification
100% testing of every assembly: continuity, VSWR/return loss sweep, insertion loss, and dielectric withstand voltage. Test data recorded and traceable to each serial number.
Labeling, Packaging & Delivery
Custom labeling with serial numbers and test data. Anti-static packaging with protective caps on all connectors. Global shipping with lead times from 5 to 15 business days.
Industries & Applications
Coaxial cable assemblies engineered for demanding signal transmission requirements
Telecommunications & 5G Infrastructure
High-performance coaxial assemblies for cell towers, base stations, distributed antenna systems (DAS), and small cell deployments. Low-loss cables with weatherproof connectors rated for outdoor installation.
Aerospace & Defense
MIL-spec coaxial cable assemblies for radar systems, electronic warfare, satellite communications, and avionics. Phase-stable designs rated for extreme altitude, vibration, and temperature cycling.
Medical Imaging & Diagnostics
Precision coaxial assemblies for MRI, CT, ultrasound, and patient monitoring equipment. Biocompatible jackets, low-noise construction, and consistent signal integrity for diagnostic accuracy.
Test & Measurement Equipment
Phase-stable, low-loss coaxial assemblies for network analyzers, spectrum analyzers, oscilloscopes, and signal generators. Calibrated and certified to meet metrology-grade performance.
Broadcast & Video Production
75 Ohm precision coaxial assemblies for HD/4K/8K video transmission, broadcast studios, and outside broadcast units. BNC and 12G-SDI compatible connectors with return loss better than 15 dB.
Industrial IoT & Wireless Systems
Coaxial pigtails, jumper cables, and antenna feeder assemblies for Wi-Fi, LoRa, Zigbee, and cellular IoT gateways. Compact form factors with SMA, U.FL, and IPEX connectors.
In RF cable assembly, the difference between a good product and a failed one often comes down to termination quality and testing rigor. We test every single assembly — not batches, not samples — because our customers' systems depend on consistent performance from the first cable to the ten-thousandth.
Frequently Asked Questions
Common questions about our coaxial cable assembly services
Request a Coaxial Cable Assembly Quote
Share your specifications and our RF engineering team will provide a detailed quote within 24 hours. Upload your drawings or cable assembly specifications for the most accurate pricing.
Related Services
Custom injection-molded encapsulation for rugged coaxial terminations. IP67/IP68 sealed.
IP67/IP68 waterproof cable assemblies with environmental sealing for outdoor RF installations.
Rapid prototyping of coaxial assemblies in 3-5 days. Test your design before production commitment.