Cable Assembly
Precision build-to-print RF coaxial cable assemblies. Cable selection, connector termination and 100% continuity plus insertion-loss testing are confirmed to the program test plan.
Application Context
When signal integrity determines whether your system meets spec, your coaxial cable assemblies cannot be an afterthought. Insertion loss, termination quality, and shield integrity all matter — especially on higher-frequency paths where marginal terminations degrade system performance.
WHP manufactures build-to-print coaxial cable assemblies for RF programs that need repeatable, documented production. Every assembly receives 100% continuity and insertion-loss testing; test records follow the approved control plan, with sampling where the program test plan permits it. Metrology beyond continuity and insertion loss (for example VSWR, return loss, or TDR) is not performed in-house and is left to the customer or a specified third party.
From prototype assemblies for lab validation to recurring telecom production, capacity, material traceability, and release records are confirmed for the approved program. Production in China and the Philippines follows the customer drawing and program-specific control plan.
Capabilities
Build-to-print RF cable assembly services from drawing review through production and testing.
Build-to-print coaxial assemblies using semi-rigid, semi-flexible, conformable and flexible cables specified by the customer...
Multi-layer shielding architectures combining braided copper, foil wrap, and conductive jackets deliver shielding effectiveness exceeding 90 dB for...
Assemblies built with 50 Ohm and 75 Ohm coaxial cable per your drawing. Impedance is a property of the specified cable and connectors we select and terminate...
Expert termination of all major RF connector families — SMA, BNC, TNC, N-Type, SMB, MCX, MMCX, QMA, and 7/16 DIN. Solder, crimp, and compression attachment...
Complex multi-coaxial cable harnesses with breakout configurations for antenna systems, phased arrays, and test equipment. Cable routing, labeling, and...
Assemblies built with materials rated for demanding operating conditions including temperature cycling (-55 °C to +200 °C, material dependent), vibration, and salt-fog exposure...
Engineering Challenges
Insertion loss and termination quality are what we control and test in-house — clean, repeatable terminations built to the drawing and verified by insertion-loss testing per the plan.
Multi-layer braid, foil wrap and conductive jackets provide shielding effectiveness exceeding 90 dB (construction dependent) to keep external noise out of the signal path.
Impedance is set by the 50 / 75 Ohm coaxial cable specified in your drawing; we source genuine cable and connectors and terminate them to controlled dimensions.
IPC-certified termination, 100% continuity and insertion-loss testing on every unit, plus sample pull-force testing per the control plan.
Technical Capabilities
Performance parameters for our coaxial cable assembly manufacturing.
Manufacturing Process
Quality & Testing
Every coaxial assembly receives 100% continuity and insertion-loss testing, with serialization and retained test data per the approved control plan and sample or unit-level records as defined by the program test plan. In-house RF metrology is limited to continuity and insertion loss; VSWR, return loss, and TDR, when required, are performed by the customer or a specified third party.
Why WHP
Every assembly receives 100% continuity and insertion-loss testing; record granularity follows the approved program test plan. VSWR, return loss, and TDR are not measured in-house.
Cables and connectors are sourced from leading manufacturers through authorized distributors, inspected on receipt, and verified against manufacturer specifications with traceable records.
Terminations are made by IPC-certified technicians to IPC/WHMA-A-620 workmanship criteria, with visual inspection, crimp-force monitoring where specified, and sample pull-force testing per the control plan.
China and Philippines production options support prototype and recurring builds, with capacity and release controls confirmed per program.
ISO 9001:2015 certified and IPC/WHMA-A-620 compliant, with assemblies built to the RF cable and connector standards demanding programs require.
FAQ
OEM Program Entry
Share your released drawing and test requirements with WHP for a build-to-print program review and quotation.
Related Capabilities
Industries & Applications
Coaxial cable assemblies engineered for demanding signal transmission requirements.
High-performance coaxial assemblies for cell towers, base stations, distributed antenna systems (DAS), and small cell deployments. Low-loss cables with...
Precision coaxial assemblies for MRI, CT, ultrasound, and patient monitoring equipment. Biocompatible jackets, low-noise construction, and consistent signal...
Phase-stable, low-loss coaxial assemblies for network analyzers, spectrum analyzers, oscilloscopes, and signal generators, built for metrology-grade applications...
75 Ohm precision coaxial assemblies for HD/4K/8K video transmission, broadcast studios, and outside broadcast units. BNC and 12G-SDI compatible connectors...
Coaxial pigtails, jumper cables, and antenna feeder assemblies for Wi-Fi, LoRa, Zigbee, and cellular IoT gateways. Compact form factors with SMA, U.FL, and...
Process Detail
Six steps from your specification to fully tested, certified cable assemblies.
Our team reviews your drawing, flags manufacturability or sourcing risks, and proposes alternates only for written customer approval.
We source genuine cables and connectors from authorized distributors. All incoming materials are inspected and verified against manufacturer specifications.
Automated cutting to ± 0.5 mm tolerance. Multi-step stripping with controlled dimensions for each cable layer — jacket, shield, dielectric, and center...
Expert solder or crimp termination by IPC-certified technicians. Each termination is visually inspected under magnification and pull-force tested to...
100% continuity and insertion-loss testing, with retained records performed per the approved test plan.
Custom labeling with serial numbers and test data. Anti-static packaging with protective caps on all connectors. Global shipping with lead times from 5 to...
Working With Us
Share your specifications and our RF engineering team will provide a detailed quote within 24 hours. Upload your drawings or cable assembly specifications for the most accurate pricing.
From Our Founder
“In RF cable assembly, termination quality and testing discipline are critical. Every assembly receives 100% continuity and insertion-loss testing, with sampling and retained records per the customer-approved control plan.”
Hommer Zhao · Founder & General Manager