Case Study · Power Equipment

US Power Equipment OEM: PPAP Level 2 Sample Order Qualified

Building full PPAP Level 2 documentation and process validation into the very first sample run passed the supplier evaluation and won the sample order.

United States · 2022 · Power Equipment harnesses

PPAP Level 2 documentation

Passed initial supplier evaluation

ISO certification baseline

Background

A US power equipment OEM was qualifying a new supplier for power transmission components. From the outset, the customer required localized parts and rigorous quality documentation on the initial sampling run.

The Challenge

The customer demanded PPAP Level 2 documentation for the sample order itself. That meant rigorous quality control and full process validation had to be in place from the very first build, not phased in after award.

Our Solution

We implemented strict PPAP Level 2 compliance for the sample production run, building the documentation package and quality metrics around the customer's standards for power transmission components. Every step of the process was validated and recorded.

The Result

We passed the initial supplier evaluation and secured the first sample order. Clearing PPAP Level 2 at the sampling stage set the foundation for future volume production.

Program Specifications

Quality DocumentationPPAP Level 2
Certification BaselineISO