Case Study · Marine

US Marine Manufacturer: Alternative Materials Cut Cost, Win Tooling Approval

During quoting for a US marine vessel manufacturer, cost competitiveness against incumbents was the deciding factor for the custom wire harness program.

United States2025Marine harnesses
Alternative materials flagged in BOM
Certifications + test reports provided
Tooling phase approved
Program specifications
BOM ApproachAlternatives flagged in red
ValidationQuality certs, test reports, reliability data

Background

A US marine vessel manufacturer was in the quoting phase for a custom wire harness program. Cost competitiveness against the incumbent suppliers was a critical decision factor.

The Challenge

The customer required strong cost competitiveness, but standard materials drove pricing higher. Substituting alternative Chinese-manufactured materials raised customer concerns about reliability and compliance.

Our Solution

We clearly flagged the alternative materials in the BOM, marked in red for visibility, and assembled comprehensive quality certifications, test reports, and reliability data to prove their equivalence to international brands.

The Result

We overcame the customer's hesitation around alternative materials and demonstrated cost-effectiveness without sacrificing quality. The customer approved the tooling phase as a result.