Case Study · Thermal Imaging

Thermal Imaging: Alternative IPEX Connector Validated to Beat Shortage

Sourcing a substitute connector and submitting 10 samples for the customer's own functional testing cleared the approval that restarted micro-coax production.

Belgium · 2022 · Thermal Imaging harnesses

10 validated samples

AWG#40 micro-coax

Alternative connector approved

Background

A European sensing equipment manufacturer relied on a critical IPEX connector for an AWG#40 micro-coax cable assembly. A supply chain shortage put continuity of supply at risk.

The Challenge

The original IPEX connectors were out of stock, threatening supply continuity for the AWG#40 micro-coax assemblies. The customer made clear it was impossible for them to accept cables built with the wrong connectors.

Our Solution

We sourced an alternative connector, manufactured 10 sample assemblies, and submitted them to the customer's technical team for rigorous functional testing and validation.

The Result

The alternative connector samples passed the customer's testing and were approved, allowing production to continue and resolving the supply chain bottleneck.

Program Specifications

GaugeAWG#40
Sample Units10
ConnectorIPEX alternative