Case Study · Automotive
Commercial EV Harnesses: Connector BOM Control for Repeat Production
Controlled connector verification and BOM discipline support repeatable commercial EV harness production.
United States · 2026 · Automotive harnesses
Connector BOM verification
First-article configuration check
Repeat-production controls
Background
A commercial EV harness program required exact connector selection and consistent configuration control across repeat production orders.
The Challenge
Closely related connector variants can share similar form factors, making part-number, keying, and mating-interface verification essential before production release.
Our Solution
We aligned the approved connector BOM with receiving inspection, kitting records, work instructions, first-article checks, and final visual verification. Any proposed alternate requires documented engineering approval before use.
The Result
The program established a repeatable connector-control workflow for accurate builds and dependable high-volume order support.
Program Specifications
| Process | BOM, keying, and mating-interface verification |
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