Case Study · Robotics

Robotics OEM: Non-Stock Wire Color Sourced for Prototype Harnesses

A full-reel purchase of the non-stock wire color built the harnesses to exact specification, keeping prototype validation on schedule across 1-to-40-piece batches.

United States · 2026 · Robotics harnesses

1 to 40 piece batches

Full-reel custom wire sourced

On-time prototype delivery

Background

A US robotics OEM was running prototype and small-batch programs that called for highly customized wire harnesses built to exact color specifications.

The Challenge

The specific wire color the harness design required was not available in standard stock. Without it, the small prototype batches faced production delays that could push back validation timelines.

Our Solution

We proposed and executed a full-reel purchase of the non-stock colored wire to meet the customer's exact customization requirements. This ensured the harnesses could be built to specification without substituting components or compromising the design intent.

The Result

The customer received fully customized harnesses matching their exact specifications. Prototype validation proceeded on time, with batch sizes ranging from 1 to 40 pieces supported.

Program Specifications

Batch Size1 to 40 pieces
SourcingFull-reel non-stock colored wire