Case Study · Electrical Supply
Connector Color Specification and Rework Controls
Approved color standards, lot traceability, and documented rework methods keep custom connector housings consistent with the released specification.
United States · 2024
Approved color standard
Lot-level traceability
Documented rework and retest
Background
Custom wire harness programs may define connector housing color as both an identification feature and an appearance requirement.
The Challenge
Custom resin or dye specifications need objective acceptance criteria so incoming inspection and production teams evaluate every lot consistently.
Our Solution
We use approved boundary samples, supplier lot records, in-process color checks, and controlled connector replacement or re-dyeing instructions when authorized by engineering.
The Result
The control plan provides repeatable color verification and a traceable rework path while preserving electrical and mechanical release requirements.
Program Specifications
| Connectors | Molex and equivalent specified families |
|---|---|
| Requirement | Approved housing color specification |