Industry Platform
Custom LED and lighting cable assemblies for fixtures, grow lights, architectural and outdoor lighting — UL-listed high-temp fixture wire, low-voltage 12/24/48V DC, IP65–IP68 sealed and wired to 0–10V, DALI and DMX dimming.
Application Context
A lighting harness lives in a tougher spot than its low voltage suggests. The wiring closest to an LED driver runs hot — often 105–150°C — so it needs UL-listed fixture wire such as UL 1015 or UL 1007, and silicone where it is hottest, rather than ordinary hook-up wire that embrittles and cracks. At the same time most fixtures run on low-voltage 12, 24 or 48V DC, where conductor gauge has to be sized for voltage drop so a long daisy-chain of fixtures holds even brightness from the first to the last.
The environment changes the build, too. Indoor fixtures and signage need clean dimming and control wiring — 0–10V, DALI / DALI-2, DMX512 or PWM — bundled with the power leads. Outdoor, street and horticultural fixtures add UV, rain and greenhouse condensation, so they get UV-resistant jackets, IP65–IP68 sealed overmolded leads and waterproof IP68 connectors. We build all of these as custom, pre-terminated assemblies with Wieland GST, Phoenix Contact, Molex and Wago push-in connectors plus factory pigtail leads — so your fixture line plugs and seats instead of field-crimping.
Applications
Custom harnesses for indoor, outdoor, horticultural and signage lighting.
Driver-to-board and board-to-fixture harnesses for downlights, panels, troffers and linear LED fixtures. We run high-temperature UL 1015 / UL 1007 fixture wire near the driver and pre-terminate the low-voltage DC leads so the fixture line just plugs and seats.
Power and daisy-chain harnesses for grow-light bars and racks that live in hot, humid, high-condensation greenhouses. Sealed IP65–IP68 overmolds and Wieland GST connectors keep moisture out across long, repeatedly re-cabled fixture rows.
Weatherized harnesses for facade and landscape fixtures, street and area lighting and parking structures. UV-resistant jackets and IP68 waterproof connectors survive sun, rain and freeze-thaw cycling on fixtures that are expected to run for years.
Low-voltage power and control harnesses for channel-letter signage, backlit displays and lighting-control nodes. We build to 0–10V, DALI / DALI-2 and DMX512 control buses so dimming and addressable scenes wire up clean alongside the power runs.
Engineering Challenges
Wire and insulation selection for the 105–150°C zone next to LED drivers, using UL 1015 / 1007 fixture wire and silicone where it is hottest so the harness does not embrittle over the fixture life.
IP65–IP68 sealed overmolds, UV-resistant jackets and IP68 connectors specified for outdoor, street and horticultural fixtures exposed to sun, rain and greenhouse condensation.
0–10V, DALI / DALI-2, DMX512 and PWM control conductors wired alongside the power leads so addressable and tunable fixtures integrate without rework.
Conductor gauge sized for low-voltage 12 / 24 / 48V DC daisy-chains so a long row of fixtures holds even brightness from the first to the last.
Technical Capabilities
UL-listed fixture wire and IP-sealed construction, validated for high-temperature, low-voltage and dimmable lighting service.
Manufacturing Process
Quality & Testing
Every lighting harness gets continuity and circuit-mapping verification, with sealed-connector and dimming-bus checks where the application calls for it — all documented for lot-level traceability before it ships.
Why WHP
LED and lighting cable assemblies built to survive the heat, the weather and the dimming bus.
We build with UL 1015 / UL 1007 fixture wire and high-temperature 105–150°C insulation so the wiring nearest the LED driver survives the heat instead of embrittling and failing.
IP65–IP68 waterproof overmolds and UV-resistant jackets keep moisture, condensation and sunlight out of outdoor, street and grow-light harnesses for the long fixture lifetimes lighting OEMs expect.
Harnesses wired to 0–10V, DALI / DALI-2, DMX512 and PWM dimming, so addressable and tunable fixtures integrate without rework on the line or in the field.
Every assembly is crimped, sealed and continuity-tested to IPC/WHMA-A-620 workmanship under our ISO 9001 quality system, with RoHS-compliant, UL-listed materials per your build spec.
We build to UL-listed materials and RoHS compliance per your spec, with assemblies manufactured to IPC/WHMA-A-620 workmanship under our ISO 9001 quality system.
FAQ
OEM Program Entry
Share drawings, BOM, photos, or early-stage requirements. Our engineering team will review manufacturability, connector selection, sealing class, dimming-bus wiring, and production requirements before manufacturing starts.
Related Capabilities
Custom cable assembly and harness services that pair with lighting programs.