B2B Custom Engineering Only

Smart Transportation IntersectionUPS Harness Solutions

Custom-engineered intersection UPS wiring and outdoor UPS harness assemblies for traffic signals, railway crossings, and tunnel infrastructure. Manufactured in China, Thailand, Philippines. IATF 16949 certified quality.

IP67
Sealed
-40°C
Cold Rated
99.5%
Quality
10-14 Days
Samples

What Are Transportation Intersection UPS Harnesses?

Intersection UPS wiring and outdoor UPS harness assemblies are custom-engineered cable systems that deliver reliable backup power to traffic signals, railway crossing gates, and tunnel safety systems during grid outages. Unlike indoor UPS cables, these assemblies must survive extreme temperature swings (-40°C to 85°C), direct UV exposure, salt spray corrosion, and 20+ year service life in uncontrolled outdoor environments.

Our B2B custom manufacturing approach means every traffic signal power harness is engineered specifically for your controller cabinet model and installation site conditions, from desert intersections to coastal tunnels. We source IP67-rated industrial connectors globally and manufacture in Asia (China, Thailand, Philippines) to deliver competitive pricing without compromising reliability.

Transportation Infrastructure Applications

Custom harness solutions for mission-critical outdoor power systems

Traffic Signal Controllers

Outdoor UPS harness assemblies for intersection UPS wiring systems powering LED signals, pedestrian crossings, and smart traffic management.

IP67 sealed connectors
UV-resistant jacketing
EMC compliance for vehicle detection

Solar-Hybrid Intersections

Custom traffic signal power harnesses integrating solar panels, battery storage, and grid-tie UPS for remote crossings.

DC-DC converter integration
MPPT controller wiring
Surge protection 10kA+

Railway Crossing Systems

Heavy-duty UPS bypass wiring for grade crossing signals, gates, and warning systems with redundant power architecture.

Vibration dampening design
Railway EMI shielding
Fail-safe circuitry

Tunnel Ventilation & Lighting

High-power UPS distribution cables for emergency ventilation fans, tunnel lighting, and fire detection systems.

Fire-retardant LSZH jacket
600V AC/DC rated
Smoke density per IEC 61034

Outdoor-Rated Technical Capabilities

IATF 16949 and ISO 9001 certified manufacturing facilities in China, Thailand, and Philippines. Global technical support for engineering and environmental testing.

Voltage Rating600V AC/DC
Current Capacity200A Continuous
Temperature Range-40°C to 85°C
First-Pass Yield99.5%
Lead TimeSamples: 10-14 days
Quality SystemIATF 16949, ISO 9001
Transportation UPS Harness Manufacturing

Why Choose Our Transportation UPS Harness Manufacturing

B2B custom engineering with global sourcing and Asian manufacturing excellence

B2B Custom Engineering Only

No off-the-shelf products. Every intersection UPS wiring and outdoor UPS harness is custom-engineered for your specific traffic controller model, cabinet layout, and environmental conditions.

Global Connector Sourcing

Competitive pricing on TE Connectivity, Amphenol industrial, and Phoenix Contact connectors through our manufacturing footprint in China, Thailand, and Philippines.

Global Technical Support

Global sales and technical engineering team with direct access to Asian manufacturing for rapid prototyping, compliance testing, and worldwide support.

High-Complexity Manufacturing

IATF 16949 and ISO 9001 certified facilities specialize in outdoor-rated cable assembly, UV-resistant overmolding, and environmental testing for transportation infrastructure.

Manufacturing Footprint

Strategic manufacturing locations in China, Thailand, and Philippines provide competitive pricing and flexible capacity. Our global sales and technical engineering team provides worldwide support.

3
Asia Manufacturing Sites
IATF
16949 Certified
100%
Custom Engineered

Ready for Your Transportation UPS Project?

Get custom-engineered outdoor UPS harness with competitive global sourcing and IATF 16949 quality. Contact our technical team today.