Wire Harness Manufacturing Background

Wire Harness Production

Trusted For Over 20+ Years

ISO9001:2015 CertifiedIATF16949:2016 Certified
99.8%
First Pass Yield
Industry-leading Quality
7-10 Days
Sample Delivery
Fast Turnaround
240+
Max Conductors
Complex Capability
3 Facilities
Global Network
CN/TH/PH

Trusted by Industry Leaders

Boston Scientific logo
Celestica logo
Continental logo
Enerrocket logo
Flowserve logo
Intel logo
NCR Voyix logo
Northwestern University logo
NXP Semiconductors logo
Techtronic Industries logo
Texas Instruments logo
Xylem logo
Boston Scientific logo
Celestica logo
Continental logo
Enerrocket logo
Flowserve logo
Intel logo
NCR Voyix logo
Northwestern University logo
NXP Semiconductors logo
Techtronic Industries logo
Texas Instruments logo
Xylem logo

No MOQ for Samples

Get Quote + Free DFM Analysis

7-10 Days Sample Delivery to US/EU

Fast Samples
NDA Ready
24/7 Support

CAD (DWG/STEP), PDF, Excel, Images accepted

Cost optimization with China-sourced alternatives
Strict NDA & IP protection guaranteed

Custom Wire Harness & Cable Assembly Solutions

We don't produce off-the-shelf cables. Every wire harness is custom-engineered for your specific application requirements in automotive, medical, industrial, and robotics sectors.

❌ We don't do: Standard HDMI/USB cables | ✅ We specialize in: Complex, high-value custom solutions
Built for US & European OEMs

Why Engineers Choose Us forRapid Prototyping & Production

Fast samples, no MOQ, cost-optimized sourcing, and 24/7 support. We help you launch faster and reduce costs.

7-10
Days Sample Delivery

Rapid prototyping for US & EU clients

No MOQ
For Samples

Start from 1pc prototype

24/7
Technical Support

Real-time response for US & EU time zones

30%+
Cost Savings

China-sourced alternative components

Rapid Sample Turnaround

Get your prototypes in 7-10 days. No waiting months - we prioritize speed without sacrificing quality for your product development.

No MOQ for Prototypes

Start with just 1 piece. Perfect for R&D teams and startups. Scale to production volumes when you're ready.

Global Component Sourcing

We source connectors worldwide (Molex, TE, Amphenol) and offer China-equivalent alternatives to reduce your BOM cost by 30%+.

Free DFM Analysis

Our engineers review your design and suggest China-sourced alternatives. Get cost optimization recommendations before production.

24/7 Technical Support

Dedicated English-speaking engineers available around the clock. Real-time communication for US and European customers.

NDA & IP Protection

Your designs are safe with us. We sign NDAs and implement strict confidentiality measures for all customer projects.

Professional Packaging

Export-grade packaging designed for long-distance shipping. Anti-static, moisture-proof, and shock-resistant protection.

US & EU Market Focus

We understand Western quality standards and compliance requirements. ISO 9001, IATF 16949, UL, CE certified.

Trusted by Industry Leaders

What Our Customers Say

Join 120+ companies worldwide who trust WellPCB for their wire harness manufacturing needs

ISO 9001:2015

Quality Management

IATF 16949:2016

Automotive Certified

99.8% Yield Rate

Industry Leading

10M+ Units Shipped

Since 2017

"Outstanding quality and on-time delivery for our 500K unit automotive harness project. WellPCB's engineering team provided invaluable DFM feedback that saved us 20% in production costs."

David Chen
Procurement Manager
Leading EV Manufacturer
Automotive500,000 units

"Their high-flex cable assemblies for our surgical robots passed 2 million flex cycles in testing. ISO 13485 compliance and attention to detail are exceptional."

Dr. Sarah Martinez
R&D Director
Medical Device OEM
Medical Devices10,000+ units/year

"We switched from our previous supplier and couldn't be happier. Lead times dropped from 6 weeks to 10 days, and quality improved dramatically. Zero failures in 18 months."

James Wilson
Supply Chain Director
Industrial Automation Company
Industrial Automation50,000 units/year

"Complex 240-wire harness with custom overmolding delivered exactly to spec. Their engineering support was phenomenal - they caught design issues we missed."

Michael Zhang
Senior Engineer
Robotics Manufacturer
Robotics5,000 units

"Competitive pricing without compromising quality. We've been working with WellPCB for 3+ years across multiple projects. Highly recommended for high-volume production."

Lisa Anderson
VP of Operations
Electronics OEM
Consumer Electronics1M+ units/year

"IP68 waterproof harnesses for our marine equipment have been flawless. Salt spray testing passed with flying colors. Great technical partnership."

Robert Thompson
Product Manager
Marine Equipment Manufacturer
Marine15,000 units
120+
Global Customers
99.8%
Customer Satisfaction
10,000+
Projects Completed
99.2%
On-Time Delivery

Featured ProductsIndustry-Specific Wire Harness Solutions

Every wire harness is custom-engineered for your specific application. Here are examples of our complex, high-value assemblies across different industries.

Don't see your specific application? We specialize in custom solutions.

See Our Manufacturing Excellence in Action

Take a virtual tour of our state-of-the-art wire harness production facilities and witness our precision manufacturing processes firsthand.

Wire Harness Manufacturing Facility Video Preview

Factory Tour: Wire Harness Production Line

Click to watch our automated manufacturing processes and quality control systems

3

Manufacturing Facilities

China, Thailand & Philippines

100%

Automated Testing

Every harness electrically tested

24/7

Production Capacity

Round-the-clock manufacturing

Want to visit our facilities in person or schedule a video call?

Precision Manufacturing with Advanced Automation

Industry-leading capabilities backed by state-of-the-art equipment and rigorous quality control processes

Technical Specifications

Wire Conductor Range

0.08mm² - 50mm²

AWG 28 to AWG 0000

Multi-Conductor Capacity

Up to 240+ Cores

Complex multi-conductor assemblies

Crimping Pull Force

5N - 500N

Per IPC/WHMA-A-620 standards

Hi-Pot Testing

Up to 5000V AC

100% electrical testing on every harness

MOQ Flexibility

Samples: 1-10pcs

Production: 500pcs+ (negotiable)

Lead Time

Samples: 7-10 days

Production: 2-4 weeks

Manufacturing Capabilities

Automated Terminal Crimping (fully & semi-automatic)
Precision Wire Cutting & Stripping (±0.5mm accuracy)
Cable Braiding & Shielding (EMI/RFI protection)
Overmolding & Injection Molding
Heat Shrink Tubing Application
Ultrasonic Welding
Connector Assembly (all major brands)
Custom Labeling & Marking
100% Continuity Testing
Hi-Pot Testing (Dielectric Strength)
Pull Force Testing
Vision Inspection (AOI)

Advanced Manufacturing Equipment

Automated Terminal Crimping - Wire Harness Manufacturing Equipment

Automated Terminal Crimping

High-precision fully automated crimping stations

Wire Cutting & Stripping - Wire Harness Manufacturing Equipment

Wire Cutting & Stripping

Fully automatic wire processing equipment

Cable Braiding Machine - Wire Harness Manufacturing Equipment

Cable Braiding Machine

EMI/RFI shielding braiding equipment

Testing & Inspection - Wire Harness Manufacturing Equipment

Testing & Inspection

Comprehensive electrical testing equipment

Vision Inspection - Wire Harness Manufacturing Equipment

Vision Inspection

Automated optical inspection systems

Quality Control Lab - Wire Harness Manufacturing Equipment

Quality Control Lab

State-of-the-art quality testing laboratory

Need Detailed Technical Specifications?

Contact us to receive our comprehensive capabilities brochure with full technical specifications, quality procedures, and equipment details.

Certified Quality & Compliance

Our manufacturing facilities are certified to international quality standards, ensuring consistent excellence in every wire harness we produce.

ISO 9001:2015 Certificate - Wire Harness Quality Management System

ISO 9001:2015

Quality Management System

Internationally recognized quality management standard ensuring consistent product quality and continuous improvement in our wire harness manufacturing processes.

IATF 16949 Certificate - Automotive Wire Harness Manufacturing

IATF 16949

Automotive Quality Standard

Automotive industry-specific quality standard for wire harness and cable assembly manufacturing, ensuring zero-defect production for automotive applications.

Additional Compliance & Standards

ISO 13485

Supply Chain Compliant

RoHS

Compliant Materials

REACH

EU Compliance

UL/CSA

Safety Standards

Global Manufacturing Network

State-of-the-Art Manufacturing FacilitiesChina, Thailand & Philippines

Three strategically positioned manufacturing facilities across Asia, supported by our global technical and sales team for seamless communication and project management.

🇨🇳

China

WellPCB China Factory

3rd Floor, Building 101,
No. 6 Fenglan Street,
Luquan District,
Shijiazhuang, Hebei, China
+86 186 3347 7040 (WhatsApp)

KEY CAPABILITIES

Wire Harness ProductionR&D CenterQuality Control
🇵🇭

Philippines

Xudong Philippines Inc.

Lot 12, Block 16, Phase IV,
Cavite Economic Zone,
Rosario, Cavite 4106

KEY CAPABILITIES

Mass ProductionCable AssemblyAutomotive Harness
🇹🇭

Thailand

Plas Seiko (Thailand) Co., Ltd.

140/15 Moo 7, Phaholyothin Rd,
Chieng Rak-Noi, Bang Pa-In,
Ayutthaya 13180

KEY CAPABILITIES

Industrial SolutionsMedical Device HarnessTesting Lab
3

Countries

80,000+

SQM Total Factory Space

24/7

Production Capacity

15+

Countries Served

Samples in 7-10 Days

From Design to Delivery,Fast & Cost-Optimized

No MOQ for samples. Free DFM analysis with cost-saving recommendations. 24/7 engineering support.

1
4 Hours Response

Submit Your Design

Upload drawings, BOM, or specs. Our engineers respond within 4 hours with initial assessment.

2
24-48 Hours

Free DFM Analysis

We review your design and suggest China-sourced alternatives to reduce BOM cost by 30%+.

3
2-3 Days

Global Sourcing

We source connectors worldwide (Molex, TE, Amphenol) or find quality China equivalents for cost savings.

4
7-10 Days

Rapid Prototyping

No MOQ for samples. Get your prototypes in 7-10 days. Iterate quickly without large commitments.

5
Every Unit

100% Testing

Every unit electrically tested. Pull force testing, Hi-Pot testing, and visual inspection included.

6
5-7 Days Air

Professional Shipping

Export-grade packaging with anti-static, moisture-proof protection. Door-to-door delivery to US/EU.

Fast Track Your Project

Start with Samples,No MOQ Required

Get your prototypes in 7-10 days. Our engineers will analyze your design and suggest cost-saving alternatives using our global sourcing network.

Free DFM Analysis
NDA Protection
24/7 Support
Cost Optimization

Email (Response within 4 hours)

sales@wellpcb.net

Direct Line (24/7)

+86 (311) 8693-5537

7-10

Days Sample Delivery

To US & Europe

No MOQ

For Prototypes

Start from 1pc

24/7

Technical Support

English Speaking

30%+

Cost Savings

China Alternatives