High-Voltage & High-Current

Battery Cable AssemblyCustom Manufacturing

EV, energy storage और industrial power के लिए custom battery cables। 1000V DC तक, 500A+।

99.8%
Quality
7-10 Days
Samples
ISO 9001
Certified
24/7
Support

Battery Cable Capabilities

High-voltage और high-current applications के लिए precision engineering

High-Voltage Terminal Process

IEC 60352 के अनुसार torque-controlled power crimping और solder terminal। 1000V DC तक।

1000V DC तक
Torque-controlled crimping
100% pull-force testing

High-Voltage Safety

Interlock systems, insulation covers और color coding। EV safety standards के साथ compliance।

HV safety interlock
IP2X insulation covers
Orange RAL 2003

Thermal Management

High-current DC applications के लिए heat dissipation के साथ insulation materials और conductor design।

-40°C to +180°C range
XLPE/Silicone insulation
Oversized conductor design

BMS Wire Harness

Battery Management System के लिए signal और power wire harness। Voltage, temperature और current sensors का integration।

Signal+power integration
Dedicated BMS connectors
NTC sensor cables

Served Industries

प्रत्येक industry के लिए tailored battery cable solutions

EVs & Hybrid Vehicles

Passenger cars, buses और commercial EVs के लिए battery pack power cables।

Energy Storage (BESS)

Stationary energy storage systems के लिए module और rack interconnection।

Solar Energy

Inverters, charge controllers और battery banks के लिए battery cables।

UPS & Data Center

UPS systems और data center के लिए emergency power cables।

Industry & Logistics

Forklifts, AGVs और warehouse machines के लिए battery cables।

Marine & Transport

Electric marine propulsion, railways और transport auxiliary systems।

Technical Specifications

Voltage Rating1000V DC तक
Current Capacity500A तक
Cross-Section Range6mm² to 120mm²
Conductor MaterialTinned electrolytic copper, Class 5 flexible
InsulationXLPE, Silicone, RADOX, PVC/B
Operating Temp-40°C to +180°C
Battery Cable Assembly

हम पर भरोसा क्यों करें

High-performance battery cables के specialists

Project-Specific Engineering

Technical team आपकी engineering department के साथ optimal battery cables design करती है।

Regulatory Compliance

सभी battery cables CE standards और electromagnetic compatibility के साथ compliant।

Comprehensive Quality Control

प्रत्येक production का 100% electrical testing: high-voltage, continuity, contact resistance।

Rapid Prototyping & Scalability

First sample से mass production तक — development timeline के अनुसार accelerated delivery।

Custom Battery Cables चाहिए?

अपना application बताएं और हम optimal solution suggest करेंगे।