Wire Harness Production
Q1 2025 Special Offer
Fabricante Certificado IATF 16949 e ISO 9001

Servicios Profesionales deArneses de Cables y Ensamblaje

Soluciones de fabricación de principio a fin desde prototipo hasta producción en masa. 1000+ empresas worldwide including Fortune 500 manufacturers.

Cantidad Mínima de Pedido

10-50 pzs (Prototipo)

Tiempo de Entrega

5-7 días (Muestra)

Capacidad de Producción

50,000+ pzs/día

Estándar de Calidad

99.8% FPY

Análisis DFM Gratis
Soporte de Ingeniería 24h
NDA Disponible
Automotive Wire Harness
Industrial Cable Assembly
Medical Device Harness
Robotics Wire Harness

Wire Specifications

Wire Gauge Range:18AWG - 32AWG (customizable)
Voltage Rating:Up to 1000V DC/AC
Current Rating:Up to 30A (depending on gauge)
Temperature Range:-40°C to +125°C
Wire Types:PVC, Teflon, Silicone, TPE, TPU

Connector Support

Brands:Molex, JST, TE, Amphenol, Hirose, Phoenix, Wago
Types:Crimp, IDC, Solder, Screw Terminal
Pin Count:2-100+ pins
Custom Connectors:Available upon request

Certifications & Standards

Quality System:IATF 16949:2016, ISO 9001:2015
Product Certifications:UL, CE, RoHS, REACH compliant
Industry Standards:IPC/WHMA-A-620, IEC 60320
Testing Standards:MIL-STD-202, SAE J1128

Manufacturing Capabilities

MOQ (Prototype):10-50 pieces
MOQ (Production):500-1000 pieces
Daily Capacity:50,000+ assemblies/day
Lead Time (Prototype):5-7 working days
Lead Time (Production):15-25 working days
Rush Service:Available (3-5 days, additional cost)

Special Features

Overmolding:Available (PVC, TPE, Rubber)
Shielding:Braided, Foil, or Combination
Waterproof Rating:IP65, IP67, IP68 available
EMI/RFI Protection:Yes
Strain Relief:Multiple options available

Quality Certifications

International certifications demonstrating our commitment to excellence

ISO 9001:2015 Certificate - Quality Management System

ISO 9001:2015 Certificate

Click to view full size

IATF 16949 Certificate - Automotive Quality Standard

IATF 16949 Certificate

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ISO 9001:2015

Quality Management System

Certificate No:CN25/40421
Issued By:TUV Rheinland
Valid Until:July 2026
IATF 16949

Automotive Quality Standard

Certificate No:CN-IATF-2023-0421
Issued By:TUV Rheinland
Valid Until:September 2026

See Our Manufacturing Excellence in Action

Take a virtual tour of our state-of-the-art wire harness production facilities and witness our precision manufacturing processes firsthand.

Wire Harness Manufacturing Facility Video Preview

Factory Tour: Wire Harness Production Line

Click to watch our automated manufacturing processes and quality control systems

3

Manufacturing Facilities

China, Thailand & Philippines

100%

Automated Testing

Every harness electrically tested

24/7

Production Capacity

Round-the-clock manufacturing

Want to visit our facilities in person or schedule a video call?

Our Quality Performance

99.8%
First Pass Yield
Products passing QC first time
98.5%
On-Time Delivery
Orders delivered on schedule
4.9/5.0
Customer Satisfaction
Average customer rating
<0.2%
Defect Rate
Industry-leading quality

6-Step Quality Control Process

Every product goes through rigorous testing

1

Incoming Material Inspection

100% inspection of all raw materials

2

In-Process Quality Control

Real-time monitoring at each station

3

Electrical Testing

Continuity, insulation, hi-pot testing

4

Dimensional Verification

Precise measurement verification

5

Visual Inspection

AOI and manual inspection

6

Final Testing & Packaging

Function test before shipment

Advanced Testing Equipment

Automated Optical Inspection (AOI)
Hi-Pot Tester (up to 5000V)
Insulation Resistance Tester
Continuity Tester
Pull Force Tester
Salt Spray Chamber
Temperature Cycling Chamber
Vibration Test System
X-Ray Inspection System
Microscope Inspection

Production Capabilities

Flexible manufacturing to meet your needs

Minimum Order Quantity

Prototype/Sample:10-50 pieces
Low Volume Production:100-500 pieces
Mass Production:1,000+ pieces

Lead Time

Sample/Prototype:5-7 working days
Standard Production:15-25 working days
Rush Service (Premium):3-5 working days

Production Capacity

Daily Output:50,000+ assemblies
Monthly Capacity:1,000,000+ units
Production Lines:15 dedicated lines

Quality Assurance

Quality System:IATF 16949:2016
Environmental:ISO 14001:2015
Testing Standard:IPC/WHMA-A-620

Our Quality Guarantees

100% Quality Guarantee

All products tested before shipment. Defective items replaced free of charge.

On-Time Delivery Guarantee

98.5% on-time rate. Late delivery? Get 5% discount on your next order.

12-Month Warranty

Comprehensive warranty coverage. Technical support for the lifetime of your product.

State-of-the-Art Manufacturing Facilities

Tour our world-class facilities equipped with advanced automation and testing equipment

Automated Assembly Line

Automated Assembly Line

15 high-speed production lines with automated wire cutting and crimping

Our Global Manufacturing Network

🇨🇳

Shijiazhuang, China (HQ)

Established: 2010

Facility Size

25,000 m²

Employees

500+

Specializations:

Automotive GradeMedical GradeHigh Volume
🇨🇳

Shenzhen, China

Established: 2015

Facility Size

15,000 m²

Employees

300+

Specializations:

Consumer ElectronicsRapid PrototypingQuick Turn
🇵🇭

Philippines

Established: 2018

Facility Size

12,000 m²

Employees

250+

Specializations:

Medical DevicesClean Room AssemblyUS Market
🇹🇭

Thailand

Established: 2019

Facility Size

10,000 m²

Employees

200+

Specializations:

AutomotiveIndustrialASEAN Market

Total Production Area: 62,000+ m²  | Total Workforce: 1,250+ employees  | Combined Capacity: 1M+ units/month

Advanced Manufacturing Equipment

Industry-leading machinery from top global brands

Automatic Terminal Crimping Machines

50+

Brands: Komax, Schleuniger

Automatic Wire Cutting & Stripping

30+

Brands: Kodera, Carpenter

Automated Testing Equipment

25+

Brands: Cirris, Cablematic

Ultrasonic Welding Machines

10+

Brands: Branson

Injection Molding (Overmolding)

8+

Brands: Engel, Arburg

AOI Vision Inspection Systems

15+

Brands: Keyence

Equipment Highlights

Latest Technology

Equipment avg. age < 5 years

Regular Maintenance

Preventive maintenance schedules

Certified Operators

All operators factory-trained

Trusted by Industry Leaders

Serving manufacturers across multiple industries

1000+
Active Clients Worldwide
15+
Countries Served
50M+
Assemblies Delivered
98.5%
Customer Retention Rate

Serving Leading Companies Worldwide

Fortune 500 Automotive
Automotive
Global Medical Devices
Medical
Leading Robotics Company
Robotics
Industrial Automation Leader
Industrial
Aerospace Corporation
Aerospace
Energy Systems Provider
Energy

* Client names confidential due to NDA. References available upon request.

Success Stories & Case Studies

Real projects, real results from our satisfied clients

Automotive

Electric Vehicle Battery Management System Harness

Leading European Auto ManufacturerGermany

Ongoing partnership since 2021
Volume: 500,000 units annually

!
The Challenge

Required UL-certified harness with IP67 waterproofing for EV battery systems. Needed to meet strict automotive standards with zero-defect tolerance.

Our Solution

Designed custom 32AWG multi-conductor harness with overmolded connectors. Implemented automated testing for all 1000+ assemblies per day.

Measurable Results

22%
Cost Reduction
vs. previous supplier
-35%
Lead Time
from 6 weeks to 4 weeks
99.9%
Quality
first-pass yield achieved

"Outstanding quality and engineering support. They helped us optimize the design and reduce costs significantly."

Klaus M., Senior Procurement Manager

Leading European Auto Manufacturer

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Detailed Requirements & Specifications

24-Hour Response
Free DFM Analysis
NDA Available